Equipped with 4 cameras, the system provides a full-circle view of the flange connection, allowing operators to monitor the alignment process from all angles.
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Tools
Designed for safety and efficiency, our tools enable safe, reliable, and precise handling throughout every stage of wind turbine operations.
Intelligent Alignment system
Achieve fully human-free installation with our Intelligent Alignment System.
The system typically includes two Intelligent Guide Pins, three Intelligent Alignment Guides, and a camera system. For larger loads, additional pins or guides can be added to ensure complete precision.
The Intelligent Alignment System enables safe and precise flange alignment without any manual intervention.
With the camera system, operators can monitor bolt-hole alignment from a distance, while the electric, remote-controlled Intelligent Alignment Guides provide exceptional precision by continuously adjusting torque. Finally, the guide pins can be deployed through the bolt holes using remote control, completing the installation efficiently and safely.
The guide system can be used for:
- Installation of wind turbine towers
- Installation of wind turbine nacelles
- Installation of TPs
- Installation of OSP TPs
- Installation of all flange to flange connections.
Intelligent Guide Pins
Adjustable pins with remote control
Pins can be extended or retracted as needed, preventing bending or breakage.
Camera-assisted guidance
Visual feedback ensures correct positioning, even if holes are slightly misaligned.
Safe and human-free operation
No need for personnel inside the tower – pins are inserted remotely.
Intelligent Alignment Guides
Human-free installation
The Intelligent Alignment Guides are fully remote-controlled, enabling precise, human-free installation without any manual intervention.
Precisely guides components during lifting
By continuously adjusting motor torque, we ensure precise control of how components are guided and accurately pressed into position.
Softens contact for a smooth landing
The software ensures smooth and controlled movement when lowering the component, preventing hard impacts or sudden shifts.
Ensures perfect final alignment
As the flanges come together, the system increases torque to actively push them into the correct position for precise alignment.
Alignment guides
The Alignment Guides ensure controlled installation of TPs and WTG towers with reduced weight for easier handling.
Key benefits:
- Adjustable spring force from 1 to 3 tonnes.
- Overload safety release provided by a weak link bolt.
- Easy handling and installation with integrated lifting point
- Monopile protection with polymer pads.
- Locked in flange hole with eccentric pin.
- External eccentric pin can be added for extra safety.
Flange alignment tool
Ensures accurate and efficient flange alignment
Adpatable to various flange and bolt sizes
Built for onshore and offshore applications
Camera boom
Foldable Aluminum Stand
Lightweight and easy to transport
TP Flange Hole Integration
Secure and stable installation
Fisheye Camera
Full overview of flange alignment
Four Focus Cameras
Detailed pin and bumper views
Height-Adjustable Mount
Optimal and flexible camera positioning
Flange Vision System
Key features
Includes 2 additional cameras focused on the guide pins, ensuring accurate positioning during the alignment phase.
A WiFi Access Point enables one-way wireless video transmission to a vessel monitor, reducing the need for manual checks and improving safety.
By offering real-time visual feedback, the system minimizes manual intervention, enhances installation precision, and contributes to a safer work environment.
The system is designed for fast deployment and can be custom-engineered to fit specific turbine platforms or lifting requirements.
Adaptation Interface: Engineered for compatibility with preferred turbine platforms.
Custom Interface Engineering: Tailored solutions to match unique platform or project needs.Flange
The Flange Vision System is designed to provide a quick-to-set-up and highly reliable monitoring solution. It offers 360-degree visual coverage of the flange, enabling precise and accurate alignment.
Can be used for:
- Installation of wind turbine towers
- Installation of wind turbine nacelles
- Installation of TPs
- Installation of OSP TPs
- Installation of all flange to flange connections
The FlangeVision-System is often used in conjunction with HARCO’s Rotational Guide System, which physically aligns flanges using guide pins and dampening mechanisms.
Together, they form a comprehensive solution for precise, safe, and efficient flange alignment in both onshore and offshore environments
Yoke Vision System
Our YokeVision System is engineered for seamless integration with your preferred yoke or lifting equipment, providing a flexible and reliable visual monitoring solution for heavy lifting operations.
The system delivers precise real-time visuals and stable connectivity, giving operators full situational awareness throughout the lift. This enhances safety, improves operational performance, and supports precise control during complex lifting operations.
Built for demanding environments, YokeVision ensures robust performance and dependable operation. It can be powered either by battery or through a hardwired connection, offering flexibility to match different project requirements.
Bolt Gripper
Our bolt gripper is designed for efficient handling of bolts of all sizes. It reduces manual handling and features a secure locking mechanism for enhanced safety.
The single bolt gripper enables precise installation in challenging positions.
For increased efficiency, we offer 2-, 4-, and 8-bolt grippers, allowing multiple bolts to be handled and installed simultaneously.
Each bolt gripper can be customized to match specific bolt sizes and center-to-center distances, ensuring a perfect fit for every setup.
TP cover stacking frame & lifting yoke
TP Cover Stacking Frame – Designed for safe and efficient storage of TP covers
Lifting Yoke – Ensures secure and precise lifting during handling and installation
Heavy-Duty Construction – Engineered for offshore and onshore applications
Optimized for Safety & Efficiency – Reduces manual handling and improves workflow
Moveable TP crane
Flexible and repositionable – designed for easy movement and adaptability on-site.
Offshore & onshore use – built to withstand harsh environments.
Reduces setup time and improves operational workflow.
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Other equipment & solutions
Lifting Equipment & Tools
We develop lifting equipment and tools that support all types of lifts during wind turbine installation and aftermarket operations.
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Tagline & Traverse Systems
Our lifting systems always comes with the latest equipment technology – including hardware, controls and patented software combined with experienced operators to deliver on-site.
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Solutions
From turn-key solutions to rental and concept solutions – we always assist you in finding the right solutions and are with you every step of the way.
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Tech Center
At our Tech Center, we train operators and test equipment to ensure optimal performance at all times.
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